In industrial environments, where large vehicles such as HGVs and buses operate, safety barriers are essential for protecting both infrastructure and personnel.
The Heavy-Duty Buffer (HDB) is the strongest barrier system available, capable of withstanding the impact of a 40-tonne vehicle at 3.35 mph (450 kN impact force).
Designed for high-risk areas, it provides robust protection in warehouses, industrial sites, service yards, and logistics facilities.
What is the Heavy Duty Buffer?
The HDB is a high-strength safety barrier engineered to absorb impacts from HGVs and other heavy vehicles. Its spring steel construction and Open Box Beam (OBB) profile ensure that both the barrier and the impacted vehicle experience minimal damage.
The system is ideal for service yard areas, access roads, and other locations where large vehicle collisions may occur.
Key benefits of the Heavy-Duty Buffer
- Unrivalled strength and durability
The HDB is rated to withstand impact forces of up to 450 kN, making it one of the most robust barriers on the market. It provides an effective physical barrier against accidental vehicle intrusion into restricted areas, significantly reducing the risk of damage to buildings, equipment, and personnel.
- Customisable protection for various applications
The HDB can be tailored to meet specific site requirements with bespoke options available. Post heights can be adjusted to accommodate additional protection rails, ensuring maximum safety based on the unique demands of the environment.
- Effective collision prevention
By absorbing and dampening impacts, the HDB prevents severe vehicle collisions, protecting infrastructure from expensive repairs and prolonging the lifespan of buildings and equipment. This makes it a vital safety investment for high-traffic industrial zones.
- Versatile applications
The HDB is suitable for a wide range of environments, including:
- Warehouses
- Industrial sites
- Loading bays
- Bus depots
- Logistics centres
- Data centres
- Service yards and access roads
- Easy installation and low maintenance
Unlike traditional barriers that require extensive groundwork, the HDB is designed for straightforward installation. Its durable construction minimises the need for frequent maintenance, reducing long-term operational costs.
Technical specifications
- Impact resistance: Withstands up to 450 kN impact force
- Rail type: Berry HDB Spring Steel Buffer (100 x 20 mm) with Open Box Beam (OBB) (5 mm thickness)
- Beam length: 2400 mm / 4800 mm
- Post centres: 1200 mm
- Anchor: M18 HD Toge, 160 mm embedment (two per buffer support)
- Handrail: BS 6180 compliant (optional)
- Mesh panels: Required for additional safety
- End terminals: Rounded or flat end terminations available for added protection
Future-proof your site with the Heavy Duty Buffer
Industrial and logistics environments demand resilient safety solutions, and the Heavy-Duty Buffer delivers unparalleled impact resistance and adaptability.
Whether you’re safeguarding a service yard or enhancing warehouse safety, this system provides a reliable, long-lasting solution.
For more information on how the Heavy-Duty Buffer can protect your facility, contact Berry Systems today.
